Senior Manufacturing Engineer - Assembly

We believe that rapid and reliable shipping has enormous benefits, for economic growth as well as for quality of life. From medicine and healthcare products, to fresh food and spare parts, access to goods is a key part of our lives.

We are on a mission to enable same-day delivery for everyone, everywhere. This is what we work towards every day. And we are on the look-out for talent to help us achieve it.

To learn more about Dronamics, visit our website.

Are you looking to do groundbreaking work that is going to serve people and industries in all corners of the planet?

Our business intersects several dynamic sectors - tech, aerospace & aviation and logistics.

We are disrupting them all.

By building a new type of aircraft, in a way that's never been done before.
By redrawing trade routes, connecting remote and underserved communities especially.
By rethinking how the world moves goods, asking 'what if' there is a more efficient, affordable and greener
way to do that.
If you too like to ask 'what if' and think differently, come and join our growing international team.


''Dronamics started as two entrepreneurial brothers with a bold idea. Nowadays, there are over 150
talented individuals from all over the world who share the same bold idea and drive. We set out to develop
something that has never been done before because we believe that everyone should have access to
timely and affordable delivery. If you too want to put your energy into shaping the future of freight and of
flight, come join us!''

Svilen Rangelov
Co-Founder and CEO at Dronamics

Position Summary:

We are seeking a highly skilled and experienced Senior Manufacturing Engineer specializing in assembly and assembly tooling for aerospace applications. The successful candidate will play a critical role in the design, development, and optimization of assembly processes and tooling to ensure the highest levels of efficiency, quality, and safety in the production of aerospace components and assemblies.

Key Responsibilities:
1. Assembly Process Development:
- Design, develop, and optimize assembly processes for final aircraft assembly and relevant sub-assemblies of aerospace components and systems.
- Develop detailed work instructions, process flow diagrams, and assembly procedures.
- Evaluate and implement advanced manufacturing techniques and technologies to improve assembly operations.
2. Tooling Design and Development:
- Design, develop, and validate assembly tooling and fixtures to support efficient and precise assembly operations in a low volume environment, looking to develop into a mass production environment.
- Collaborate with cross-functional teams to ensure tooling designs meet production requirements and quality standards.
- Manage the procurement, installation, and maintenance of assembly tooling.
3. Continuous Improvement:
- Lead continuous improvement initiatives to enhance assembly processes, reduce cycle times, and improve product quality.
- Conduct root cause analysis and implement corrective actions for assembly-related issues.
- Utilize lean manufacturing principles and Six Sigma methodologies to drive process improvements.
4. Quality Assurance:
- Ensure assembly processes and tooling meet all regulatory and quality standards specific to the aerospace industry.
- Conduct process capability studies and implement quality control plans.
- Support audits and compliance activities related to assembly processes.
5. Project Management:
- Manage assembly process and tooling projects from concept through to production implementation.
- Develop project plans, timelines, and budgets, and track progress against project milestones.
- Coordinate with suppliers, contractors, and internal teams to ensure project success.
6. Technical Support:
- Provide technical support and guidance to production teams for assembly-related issues.
- Train production personnel on the use of assembly processes and tooling.
- Stay current with industry trends and advancements in assembly technologies.

What We Offer

• A competitive compensation package for a start up company

• Lots of opportunities for personal and professional growth on a global level

• Tons of work, zero office politics - we are here to impact the lives of millions of people around the world

• A once-in-a-lifetime opportunity to frame the future of how the world moves goods

Location

This role requires relocation in Sofia, Bulgaria.

Qualifications:
- Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, or a related field. A Master’s degree is preferred.
- Minimum of 7 years of experience in manufacturing engineering, with a focus on assembly and assembly tooling in the aerospace industry.
- Proven experience in designing and implementing assembly processes and tooling for aerospace applications.
- Strong knowledge of aerospace manufacturing standards and regulatory requirements.
- Proficiency in CAD software (e.g., CATIA) and PLM systems. Special consideration given to the use and interpretation of 3D scanning protocols and alignment techniques.
- Experience with lean manufacturing, Six Sigma, and other continuous improvement methodologies.
- Excellent problem-solving skills and the ability to perform root cause analysis.
- Strong project management skills and experience leading cross-functional teams.
- Excellent communication and interpersonal skills.

Preferred Qualifications:
- Professional Engineering (PE) license or other relevant certifications.
- Experience with automation and robotics in assembly processes.
- Knowledge of composite materials and their assembly techniques.

Working Conditions:
- This position may require occasional travel to supplier sites.
- The role involves working in both office and production floor environments.